Solar Car Project

Electrical Team Lead

My passion for engineering has been fueled by my involvement with the McMaster Solar Car team, where I have gained extensive knowledge in electrical engineering concepts such as ower electronics, Printed Circuit Board (PCB) production, battery pack production/design, and circuit design. Despite a slow start while adapting to the university environment, I gained significant experience in 2022 and became the electrical lead. Currently, I am focused on completing the power management board and developing an efficient higher-level architecture for the team's battery pack. Our team's success can be attributed to our strong work ethic and the contributions of my teammates, including Grigor, Anthony, Aryan, Anand, Lewis, and Eddy, with whom I am incredibly proud to work. As Grigor aptly stated, "Let's grind this board out and finish it!"
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Electrical Work

Power Management Board

Power Distribution Board

Precharge Board

Actuation board for a precharge circuit

High Voltage Architecture

Entire higher level architecture for the vehicle

Timeline

Electrical Member - October 2020

Joined the team and primarily focused on training and gaining understanding of the power management circuit.

Electrical Member - Febuary 2021

Assisted in the implementation of the flowchart for the power management board.

Electrical Member - September 2021

Contributed to the simulation of portions of the board in Multisim and aided in the schematic production using Eagle.

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Figure 1 - Soldering the Power management board.

Electrical Member - January 2022

Assisted in the creation of the bill of materials.

Electrical Member - March 2022

Contributed to the PICKIT version 4 schematic and performed horn testing.

Video 1 - Grigor and I testing the horn.

Electrical Member - May 2022

Soldered version 1 of the Power Management Board and conducted rudimentary testing.

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Figure 2 - Soldering the Power management board.

Electrical Member - June 2022

Conducted component testing and focused on Maximum Power Point Tracker (MPPT) research, specifically in designing the buck/boost converter for an MPPT. Tested existing MPPTs to ensure their functionality.

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Figure 3 - Testing the MPPT using a battery pack.

Electrical Lead - July 2022

Redesigned the high voltage line and higher level architecture.

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Figure 4 - Redesigning the HV architecture with Grigor.

Electrical Lead - August 2022

Completed the primary iteration of the Precharge circuit printed circuit board, which is essential in preventing short circuits in the motor controller caused by uncharged capacitors. The decision was made to separate the Precharge circuit from the power management board to minimize the need for replacing the entire board in case of failure. This design choice was made due to the high failure rate of the Precharge circuit and the electromagnetic interference from contactors and relays, which necessitated keeping it as far away as possible from the processing unit.

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Figure 5 - Precharge Printed Circuit Board (Iteration 1)

Electrical Lead - August 2022

Determined the solar cell arrangement, with each array section requiring a maximum power point tracker to optimize efficiency. Array regions were selected to minimize angle differentials and shading from vehicle components.

File 1 - Solar Cell Arrangement and MPPT Calculations

Electrical Lead - September 2022

Currently working on ATS Circuit development and recruitment of first-year members, as well as producing a MOC battery pack.

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Figure 6 - MOC Battery pack

Electrical Lead - October 2022

Engaged in recruitment and interviews for new members, while also iterating further on the High Voltage architecture.

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Figure 7 - Rough work for start up of vehicle

Electrical Lead - November 2022

Conducting research on Hybrid Vehicle technologies, including motor efficiencies and programming efficiency and power codes to determine various efficiencies and battery mass/capacity. Sought support from faculty advisors to join the solar car team and produced a DCDC converter schematic.

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Figure 8 - DCDC Converter schematic for HV

Electrical Lead - December 2022

Engaged in research on battery pack production and simulations for Hybrid Vehicle applications, and wrapping up final iterations of the power management board and higher level architecture.

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Figure 9 - Higher Level Schematic of HV Line

Electrical Lead - January 2023

Aided with Campaigning for Solar Car Funding. Spoke with ASC judges to ensure high voltage design was up to par.

Electrical Lead - February 2023

Worked on designs for the test battery pack and finalized the higher voltage architecture.

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Figure 10 - Higher Level Schematic of HV Line

Electrical Lead - March 2023

Begun working on Schematic for the Power Management System and Precharge System

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Figure 11 - Power Management Circuit Schematic

Electrical Manager - April 2023

Finished PCB for the Power Management Circuit and the Precharge Circuit.

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Figure 9 - Higher Level Schematic of HV Line